M22759/32-16-6 is a Tin Plated Copper, Cross Linked ETFE Jacketed Wire, 150¡C. QPL material with certifications and test reports.

M22759/32-16-5 – MIL-SPEC High-Temperature Hook-Up Wire – Judd Wire

Ensure reliable connectivity in demanding environments with the Judd Wire M22759/32-16-5 MIL-SPEC hook-up wire. Engineered to meet rigorous military standards, this wire delivers exceptional thermal stability, chemical resistance, and mechanical durability for critical aerospace, defense, and industrial applications. PCX supplies this trusted component with fast shipping and dedicated technical support.

Key Features

• Military Specification: Compliant with MIL-W-22759/32 requirements
• Conductor: Stranded tin-plated copper (16 AWG)
• Insulation: Cross-linked ETFE (Ethylene Tetrafluoroethylene)
• Temperature Rating: -65°C to +150°C continuous operation
• Voltage Rating: 600V RMS at sea level
• Flame Resistance: Self-extinguishing per MIL-W-22759

Technical Details

The M22759/32-16-5 features a finely stranded tin-plated copper conductor (16 AWG) for optimal flexibility and corrosion resistance. Its high-purity ETFE insulation provides outstanding dielectric properties and maintains integrity across extreme thermal cycles. The wire’s cross-linked construction ensures resistance to abrasion, fuels, oils, and solvents, exceeding MIL-STD-202 vibration testing standards. Designed for chassis wiring in high-density applications, it offers reliable performance under continuous mechanical stress.

Typical Applications

• Aircraft and aerospace vehicle wiring harnesses
• Military ground vehicle electrical systems
• Industrial automation control panels
• High-temperature sensor and instrumentation cabling
• Medical equipment requiring chemical-resistant wiring

About Judd Wire

Judd Wire, a division of TE Connectivity, is a globally recognized leader in high-performance wire and cable manufacturing. With over 60 years of expertise, they specialize in engineered solutions for mission-critical industries including aerospace, defense, and industrial automation. Their commitment to stringent quality control and MIL-SPEC compliance has established them as a trusted supplier for Fortune 500 manufacturers and U.S. Department of Defense contractors.

Judd Wire maintains AS9100D and ISO 9001:2015 certifications, ensuring rigorous adherence to aerospace and quality management standards. Their continuous investment in material science and manufacturing technologies guarantees consistent product performance in extreme operating conditions, making their wires the preferred choice for engineers designing reliability-focused systems.

About MIL-SPEC Hook-Up Wire

MIL-SPEC hook-up wire like the M22759 series is engineered to exacting military standards for durability, safety, and performance in critical applications. These wires undergo comprehensive testing for thermal endurance, chemical resistance, mechanical robustness, and flame retardancy. The stringent qualification process ensures failure-resistant operation in environments where commercial-grade wiring would degrade, making them essential for safety-critical systems.

In aerospace and defense applications, MIL-SPEC wiring provides vital protection against short circuits in high-vibration zones and prevents insulation breakdown during thermal runaway events. The standardized color-coding and construction simplify maintenance and compliance auditing. For industrial automation, these wires extend equipment lifespan by resisting degradation from oils, coolants, and repetitive flexing that commonly cause premature wire failure.

Packaging Options

Available in continuous lengths on spools to meet project requirements. Custom cut lengths available upon request – contact PCX support for bulk order configurations.

Frequently Asked Questions

Question: Is this wire RoHS3 compliant?
Answer: Yes, the M22759/32-16-5 meets RoHS3 Directive 2015/863 standards for hazardous substance restrictions.

Question: Can this wire be used in commercial aircraft?
Answer: Absolutely. It meets FAA and EASA requirements for airborne equipment wiring and is commonly specified in avionics bays.

Question: What termination methods are recommended?
Answer: Crimp terminals (MIL-DTL-22520) or solder cups are ideal. The ETFE insulation withstands soldering iron temperatures up to 700°F briefly.

Question: Does PCX provide certification documentation?
Answer: Yes, we supply traceable lot certifications including test reports for continuity, dielectric strength, and conformance to MIL-W-22759/32.

Question: How does ETFE compare to PTFE insulation?
Answer: ETFE offers similar chemical resistance to PTFE but with superior mechanical toughness and radiation resistance, while maintaining a smaller bend radius.

Question: Is this suitable for high-vibration environments?
Answer: Yes, its stranded construction and cross-linked insulation are designed to withstand vibration per MIL-STD-167 and MIL-STD-202.

Note: Product image is representational. Refer to datasheets for exact dimensions and specifications. Access technical documents at PCXCo.com/resources.

Order Today for Reliable Performance!

Secure your supply of MIL-SPEC wiring – contact PCX now for same-day shipping on in-stock M22759/32-16-5 wire. Our specialists are ready to assist with volume pricing and technical queries!